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How Dermalogica Cut Split Shipments Rates
Lessons from Dermalogica’s network redesign that cut their split shipments by 92%
Split shipments feel like a small problem - until they aren’t.
They sneak up as your DTC business scales. Suddenly you’re spending more on shipping, dealing with inventory headaches, and watching delivery times slip.
So when I heard that Dermalogica cut their split shipments by 92%, I wanted to know exactly how they pulled it off.
I spoke with Jason Brown, who leads US logistics at Dermalogica, and Akhilesh Srivastava, CEO of Fenix Commerce - the routing platform that powered the transformation. We talked through how they ring-fenced inventory, onboarded 6 new nodes in 90 days, used delivery speed as a lever for growth, and more.
This piece breaks it all down.
Keep shipping 💪
— Gowtham

Inside
The Scene → Why 30% of DTC orders were shipping in multiple boxes
The Fix → Six steps to cut split shipments by 92%
The Signal → My biggest lessons from the project
The Playbook → A step-by-step plan you can follow to improve your ops
The KPIs → How to know your network is working
Full Q&A → With Jason & Akhilesh analyzing the project
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